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RESEARCH AND MANUFACTURING

Aerpai 3.0 Automated Production Matrix

advantage

The Aerpai manufacturing team possesses extensive experience in large-scale power equipment manufacturing and the capability to maintain long-term stable output.

By introducing a new MES intelligent system and integrating data collection channels that cover the entire factory manufacturing site, we ensure real-time, accurate, and comprehensive data collection. This multi-dimensional approach guarantees product stability and consistency, serving and assisting customers in establishing safe and reliable energy storage systems.

electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment
electrical equipment

7 major production lines

Production

We possess the production capability for various energy storage system products, integrating advantages such as high safety, high durability, high intelligence, and customizable production. This allows us to meet the product and performance requirements of various application scenarios, including industrial and commercial energy storage systems, source-grid side energy storage systems, substation energy storage, and photovoltaic-energy storage-charging systems.

Energy Storage Integration Center

We possess the production capability for various energy storage system products, integrating advantages such as high safety, high durability, high intelligence, and customizable production. This allows us to meet the product and performance requirements of various application scenarios, including industrial and commercial energy storage systems, source-grid side energy storage systems, substation energy storage, and photovoltaic-energy storage-charging systems.

The fully automated production line for intelligent battery module PACK achieves standardized production of battery module products, completing the assembly, welding, testing, and assembly of modules. The product design emphasizes the integration of standardization, modularization, lightweight, and energy efficiency.

Intelligent battery module PAC production line

The fully automated production line for intelligent battery module PACK achieves standardized production of battery module products, completing the assembly, welding, testing, and assembly of modules. The product design emphasizes the integration of standardization, modularization, lightweight, and energy efficiency.

Equipped with Alpine's third-generation smart factory management system, it has improved automation, intelligent equipment, production process control systems, intelligent data analysis, prediction, and monitoring systems, centralized control centers, and other information technology and Internet of Things technologies. It quickly collects effective production information such as raw materials, products, process equipment, and personnel in the manufacturing process, fully realizing product traceability and controllability of the production process. At the same time, through the accumulation of effective data from big data, a product model library is established to continuously optimize production processes, dynamically analyze quality trends, intelligently predict equipment failures, and ultimately achieve the goal of flexible production and intelligent manufacturing.

Ring main unit center

Equipped with Alpine's third-generation smart factory management system, it has improved automation, intelligent equipment, production process control systems, intelligent data analysis, prediction, and monitoring systems, centralized control centers, and other information technology and Internet of Things technologies. It quickly collects effective production information such as raw materials, products, process equipment, and personnel in the manufacturing process, fully realizing product traceability and controllability of the production process. At the same time, through the accumulation of effective data from big data, a product model library is established to continuously optimize production processes, dynamically analyze quality trends, intelligently predict equipment failures, and ultimately achieve the goal of flexible production and intelligent manufacturing.

Equipped with Alpine's third-generation smart factory management system, it not only facilitates intelligent production management for standardized products such as ring main units, but also enhances the production management technology system for non-standard customized products, including KYN, MNS, GCK cabinets, new energy boost inverter integrators, and prefabricated compact substations
Intelligent power distribution center

Equipped with Alpine's third-generation smart factory management system, it not only facilitates intelligent production management for standardized products such as ring main units, but also enhances the production management technology system for non-standard customized products, including KYN, MNS, GCK cabinets, new energy boost inverter integrators, and prefabricated compact substations

The Sheet Metal Structure Center boasts several high-precision sheet metal processing equipment, including Messer and Han's Laser machines imported from Germany, Amada CNC folding machines, Tailift supporting automated CNC punching machines, semi-automatic riveting machines, UV printers, and a total of 45 heavy-duty equipment units. It possesses capabilities in the research, development, design, and manufacturing of shell frames and structural products, such as intelligent power distribution equipment, energy storage systems, and load modeling for core structural components of new energy power distribution equipment. Additionally, it has the ability to develop a full range of battery cell module PACK structural products.

Sheet metal structure center

The Sheet Metal Structure Center boasts several high-precision sheet metal processing equipment, including Messer and Han's Laser machines imported from Germany, Amada CNC folding machines, Tailift supporting automated CNC punching machines, semi-automatic riveting machines, UV printers, and a total of 45 heavy-duty equipment units. It possesses capabilities in the research, development, design, and manufacturing of shell frames and structural products, such as intelligent power distribution equipment, energy storage systems, and load modeling for core structural components of new energy power distribution equipment. Additionally, it has the ability to develop a full range of battery cell module PACK structural products.

Focusing on the research and development, production, and sales of polymer modified materials and insulation products, the smart grid insulation product series includes power cable line insulation products, power equipment insulation fasteners, explosion-proof cable fireproof blanket products, and overhead line fully automatic coating robot engineering services; Alpine has developed energy storage fire and explosion prevention products for fire safety. The energy storage fire prevention technology and products have been validated and widely delivered for application in Alpine energy storage system products, which will soon be launched in bulk on the market.

New Materials Center

Focusing on the research and development, production, and sales of polymer modified materials and insulation products, the smart grid insulation product series includes power cable line insulation products, power equipment insulation fasteners, explosion-proof cable fireproof blanket products, and overhead line fully automatic coating robot engineering services; Alpine has developed energy storage fire and explosion prevention products for fire safety. The energy storage fire prevention technology and products have been validated and widely delivered for application in Alpine energy storage system products, which will soon be launched in bulk on the market.

The Intelligent Converter Center is a key core industrial chain for Alpine to continuously improve clean energy equipment. One of the core control systems for energy storage is the bidirectional converter. Relying on Alpine's 24 years of mature technology and experience in intelligent equipment manufacturing, coupled with experience in the management and construction of various distributed energy systems, we actively embrace the adoption of domestically produced high-voltage crimp-type IGBT core components, effectively enhancing power density. This allows for the integration of regulation and control for various distributed energy sources, enabling the development of intelligent converters for hybrid energy systems such as photovoltaic (PV) storage, PV storage and charging, integrated PV, wind, and storage charging, wind storage, PV storage and diesel, and more
Intelligent Converter Center

The Intelligent Converter Center is a key core industrial chain for Alpine to continuously improve clean energy equipment. One of the core control systems for energy storage is the bidirectional converter. Relying on Alpine's 24 years of mature technology and experience in intelligent equipment manufacturing, coupled with experience in the management and construction of various distributed energy systems, we actively embrace the adoption of domestically produced high-voltage crimp-type IGBT core components, effectively enhancing power density. This allows for the integration of regulation and control for various distributed energy sources, enabling the development of intelligent converters for hybrid energy systems such as photovoltaic (PV) storage, PV storage and charging, integrated PV, wind, and storage charging, wind storage, PV storage and diesel, and more

  • Energy Storage Integration Center
  • Intelligent battery module PAC production line
  • Ring main unit center
  • Intelligent power distribution center
  • Sheet metal structure center
  • New Materials Center
  • Intelligent Converter Center

Quality Assurance

quality

Energy consumption data collection Weather informationEconomic indicators
  Cleaning, formatting, and integrating dataModel training

  • 专业人员

    Professional

    20 years of experience in product quality control experts and top domestic electrochemical technology experts work together to ensure the high quality of products;

  • 层层检测

    layer-by-layer inspection

    The average testing items for factory products exceed 100+, including incoming material testing, production line testing, and laboratory testing;

  • 生产管理

    Production Management

    Set up 24-hour monitoring of key production points and prioritize quality in the production process flow;

  • 关键工艺

    Digital Intelligent Factory

    We have independently developed and constructed a digital intelligence factory, and have built energy storage fully automatic laser welding and dynamic testing PACK production lines, PCS/BMS/fire production lines, energy storage system assembly production workshops, etc;

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